In the region’s largest olive oil factory, established in an area where olive cultivation and industry are rapidly expanding,
our 4-line fully modular industrial olive oil extraction system has been commissioned to process seasonal olive throughput at maximum efficiency.
The main goal of the project is to process all olive inputs from local farmers and industrial producers without delay, utilizing a daily crushing and processing capacity of up to 400 tons, and to manage different olive varieties or quality segments without blending, thanks to a flexible production infrastructure provided by the modular architecture.
Technical Process and Modular Plant Engineering
Using modular architecture instead of fixed, monolithic lines in large-scale plants provides significant advantages in terms of operational flexibility and risk management:
4 Independent Modular Line Architecture: Thanks to 4 separate extraction lines operating independently, the facility can run energy-efficiently on a single line during off-peak periods, while all lines operate in synchronization during peak season to reach a massive daily capacity of 400 tons
Flexible and Segment-Based Processing Capability: The fully modular structure allows different olive varieties entering the plant (e.g., organic, early-harvest, or standard olives) to be processed on separate lines without contact, using their own ideal process parameters.
High-Precision Decanter and Separator Integration: High centrifugal force decanter and separator units on each line minimize residual oil in pomace even under high flow rates, ensuring maximum extraction yield.
Key Deliverables and Added Value
Regional Leadership and High Processing Power: Speed and efficiency fitting the title of the region's highest capacity plant have been achieved, completely preventing olive queues during the harvest period and quality losses caused by waiting.
Uninterrupted Operational Guarantee: Thanks to the modular design, even if maintenance or cleaning is performed on one of the lines, the other 3 lines continue 24/7 production without interruption
Scalable and Flexible Workforce: Since plant capacity can be modularly scaled up or down according to the daily olive harvest yield, significant savings have been achieved in energy and labor costs per ton.
