Separator Centrifuges

Polat Makina’s high-performance separator centrifuges take your plant’s technological capabilities to the next level by delivering maximum efficiency and superior separation quality throughout your production processes.

Applications

Beverage

Chemicals

Industrial Chemicals
Polymers & Plastics
Biochemicals
Pharmaceuticals & Biotechnology

Dairy & Dairy Products

Milk Processing & Standardization
Cheese Production & Whey Processing
Cream, Ghee & Fat-Based Product Processing

Bioindustry & Energy

Plant Oils & Biodiesel
Microalgae, Fermentation & Bioprocesses
Renewable Energy & Waste-Based Processes

Novel Foods

Plant-Based Products
Biotechnological Products
Circular Food

Animal By-Products

Cattle & Sheep By-Products
Pig By-Products
Poultry By-Products
Fish & Marine By-Products
Blood Meal
Fat Rendering & Purification

Petroleum & Mineral Oils

Superior Separation Capability and Process Performance

High Centrifugal (G) Force: Specifically engineered for maximum separation performance, Polat Makina separators use high G-forces to efficiently separate particles from the product.
Loss-Free Discharge with a Centripetal Pump: The integrated centripetal pump system transfers the separated liquid directly to storage or the next process stage at a controlled pressure, minimizing the risk of foaming and oxidation.

Smart Automation and Time Savings

PLC-Controlled Discharge and CIP Integration: Minimizes operational downtime through a fully automated discharge system and a Cleaning-in-Place (CIP) infrastructure equipped with PLC-controlled valves.
Fast Response and Intelligent Valve Management: The use of pneumatic valves can reduce system response times by up to 30%, ensuring continuous and precise process flow.
Advanced Thermal and Vibration Stability: Integrated temperature sensors and dynamic balance control continuously monitor thermal stability within the bowl, preventing overheating and safeguarding product quality.

High-Strength Materials and Easy-Maintenance Design

Duplex and Stainless Steel Construction: Duplex and Super Duplex stainless steels, offering high wear and corrosion resistance, are used for product-contact bowl components, while hygienic AISI 304 stainless steel is used for external components and contact points.
Cartridge-Type Gearbox and Self-Lubricating Design: The cartridge-type gearbox enables fast, convenient on-site maintenance, while the self-lubricating mechanical design supports long periods of continuous operation.
Energy-Efficient Belt Drive Mechanism: The robust belt-driven motor system reaches high rotational speeds smoothly with minimal vibration, delivering maximum torque transmission with low energy consumption.

Polat Makina Separators in Numbers

12.500 G

With centrifugal forces of up to 12,500 G, Polat Makina separators efficiently remove even the finest particles in the most demanding separation processes, delivering superior product clarity and purity.

7/24

Its fully automated control system enables continuous 24/7 production while minimizing maintenance downtime.

1 µm

With separation capabilities down to 1 µm, Polat Makina separators efficiently remove even the finest microparticles from liquids, delivering exceptional product clarity and purity.

SEPARATOR CENTRIFUGE

Product Operating Principle

Polat Makina separators use centrifugal force to precisely separate liquid and solid phases of different densities at high rotational speeds.

Every component used in Polat Makina separators is manufactured from carefully selected materials tailored to process requirements, ensuring maximum durability and long-lasting performance. Depending on the application, the separator casing, bowl, disc stack, and other critical product-contact components are manufactured from AISI 304, AISI 316, or Super Martensitic stainless steel, providing high levels of corrosion and wear resistance.

This specialized material selection ensures reliable, uninterrupted performance under high rotational speeds, continuous operation, and demanding process conditions in industrial separator systems. With reduced maintenance requirements, high mechanical strength, and extended equipment service life, operating costs are lowered while process reliability and efficiency are maximized.

Solids Discharge Configuration

Polat Makina separators deliver reliable, high-efficiency performance through solids discharge and separation configurations tailored to different process requirements. With an automatic solids discharge system, accumulated solids are conveyed to the outer edge of the bowl and discharged automatically at predefined intervals while the machine remains in operation.

Depending on process requirements, separators can be configured for clarification, which removes suspended solid particles from a liquid phase; purification, which separates the heavier liquid phase from the lighter phase; and concentration, which removes the heavier phase from the lighter phase while bringing the lighter phase to the desired concentration.

This flexible configuration enables high separation efficiency and uninterrupted operation across a wide range of industrial processes.

APPLICATIONS

View the Containerized Process

KEY FEATURES

Unique Product Features

High-Efficiency Centrifuge Technology

The advanced disc-stack bowl design enables even the smallest particles to be separated from the liquid phase with maximum precision.

Durable and Hygienic Material Construction

The use of high-quality stainless steel compliant with food-grade and industrial standards ensures long service life and excellent corrosion resistance.

Smart Control Panel

The digital interface enables real-time monitoring and optimization of operating parameters, minimizing human error and ensuring precise process control.

Minimal Energy Consumption

The optimized motor and mechanical systems combine high processing capacity with low energy consumption, enabling environmentally responsible and cost-effective production.

Backpressure Valve

Enables backpressure adjustment in outlet lines.

Manual Standardization Kit

Enables adjustment of the oil content in the product discharged from the separator.

CIP Cleaning

CIP System Compatibility

Automatic Solids Ejection

Enables automatic solids ejection from the separator.

Control Panel

Enables optimal monitoring and operation of the machine, safety equipment, and auxiliary systems.

Separator Feed System

Enables operation at low feed pressures.

Manual Solids Ejection

Enables manual solids ejection from the separator.

Heating System

Enables adjustment of the feed product temperature.

Filtration Unit

Prevents large solid particles in the feed from entering the separator.

VIDEOS

Product Videos

Separator Operating Principle and Precision Separation Performance

Discover how disc-stack bowl technology and high centrifugal forces clarify liquid-liquid and liquid-solid phases down to the micron level. Explore the engineering behind the precision separation mechanism that maximizes product purity.

Product Quality and High Efficiency in Industrial Processes

Discover the value separator centrifuges bring to final product quality across applications ranging from olive oil, dairy, and beverage processing to mineral oil and chemical plants. See how they deliver clear, sediment-free output with minimal product loss under continuous-flow conditions.

Automatic Discharge System, CIP Integration, and Easy Maintenance

Take a closer look at the self-cleaning automatic solids discharge mechanism and hygienic housing design compatible with Cleaning-in-Place (CIP) systems. Discover the intelligent design that minimizes production downtime, enables faster servicing, and optimizes energy consumption.

High-G-Force Separation for Exceptional Clarity in Fruit and Fermented Beverage Processing

Detail

High-Efficiency Continuous-Flow Separator Solutions for Industrial Winemaking and Beverage Processing Facilities

Detail

Advanced Separation Technology in the Dairy Industry: High-Fat Concentrated Cream Production with CC4

Detail

Natural Product Quality Through High G-Force Separation: Engineering Yeast and Sediment Removal Before Bottling

Detail

Customer Success Stories

During testing, we observed very high efficiency from the Polat Makina decanter centrifuge. It reduced the sludge density from 69 ft³/lb to 65 ft³/lb, which is a very significant result for us. We believe we made the right choice.

Mehmet Talip Bektaş

TPAO Head of Machinery Supply Department

Customer Success Stories

Polat Makina has become one of our preferred partners thanks to the efficiency we achieve in every process where we use its equipment and its unwavering commitment to product and service quality.

Mümin Hekimoğlu

Utilities Manager, Lezita Meat Processing Facility

I was truly proud and impressed by the technology I saw. My respect grew even further for the person who started out in traditional metalworking and went on to build such an impressive factory. As I toured the facility, I felt as though I were walking through my own factory. It made me want to work with the person who inspired that feeling in me.

Mustafa Özpek

Chairman of the Board, Özpekler Fisheries Industry and Trade Ltd. Co.

POLAT TECHNIC

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F.A.Q.

Frequently Asked Questions

What Are the Maintenance Intervals for Separator Centrifuges?

To ensure long service life and high performance, separator centrifuges should be maintained in accordance with the manufacturer's recommended maintenance schedule, with periodic inspections typically carried out annually or based on operating hours.

What Types of Fluids Can Separator Centrifuges Process?

How Is Processing Capacity Determined?

How Long Does Installation Take, and Is On-Site Training Provided?

Do Separator Centrifuges Offer Energy Savings?